Fireye PPC4000, the newest member of the Nexus family, is a state of the art parallel positioning system for all types of liquid or gaseous fuel fired combustion systems. When combined with a Fireye flame safeguard system such as the Fireye BurnerLogix control, the PPC4000 offers the most compact and advanced parallel positioning system available. Four fuel profiles allow the PPC4000 to accommodate a variety of applications such as two fuels, with and without, the optional variable frequency/speed drive (VFD/VSD). With each profile having up to 24 points entered to assure a smooth “curve”, the microprocessors within the PPC4000 interpolate points between entered values and precisely position fuel and air servos to within ± 0.1 degree, and the VFD to within 0.1% of its full scale range. The result is improved efficiency by eliminating hysteresis typically found in slide wire or single point positioning systems. Additional gains in burner efficiency can be realized by adding the optional (VFD/VSD) drive board and Fireye O2 probe. The PPC4000 is capable of controlling a total of ten servo motors, four servos per profile. All servo motors and displays operate on a secure communications protocol and can be “daisy chained” / multi-dropped together for simplified wiring. Available servos from Fireye have torque ranges of 4 Nm (3 ft./lb.), 20 Nm (15 ft./lb.), and 50 Nm (37 ft./lb.). Two independent PID control loops for temperature or pressure control provide precise, accurate control of firing rate for unmatched response to load changes. Ten safety rated user definable line voltage inputs are standard and can be configured for functions such as burner on, setpoint select, lead lag, setback, etc. The PPC4000 also contains programmable relays that can be used for various functions throughout the burner sequence. Built in lead lag sequencing for up to four boilers is included in every PPC4000. The PPC4000 contains an SD (Secure Digital) card interface that provides data logging of a burner’s operation at user defined intervals as well as upload/down- load capability.
- Four line user interface with direct key functions
- 7” and 13” Touchscreen support
- Capable of controlling up to 10 servos when application driven
- Non-monotonic servo operation
- Two independent VFD control channels
- Ten line voltage user-defined digital inputs
- Voltage free alarm relay contacts (normally open in non-lockout state)
- Four user selected line voltage burner profiles
- Five 4-20 mA analog transducer inputs
- Cold start thermal shock protection limits mechanical stress
- Assured low fire cutoff
- Sequencing for up to 6 boilers
- SD (Secure Digital) interface for backup and restore
- Modbus-RTU communications via RS485 with read/write capability
- PID operation for precise process control
- Intuitive menu driven design
- User defined 4-20 mA outputs
- Minimal wiring to flame safeguard
- Optional O2 trim
- Track Modulation
- Boiler efficiency calculation
- Compatible with BurnerLogix
- Compatible with Flame-Monitor
- Engineered and manufactured to ACE standards for product excellence
- Small footprint: 5.0”(127mm) W x 8.0”(203.2mm) H x 4.0”(101.6mm) D
- No wiring base necessary
- Expert support from the Fireye team
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MAIN COMPONENTS for NEXUS Control System utilizing FX style servo motors |
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PPC4000 |
UL Approved stand-alone parallel positioning controller, with up to ten (10) selectable function FX servo-motor outputs. Display ordered separately. |
PPC-4001 |
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SDC-4001 |
PPC4000 Demo Case |
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DISPLAY MODULE FOR PPC4000 |
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NXD410 |
15 Key, 4 line, 40 character backlit LCD Display for use with PPC4000. |
NXD-4101 |
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59-562-2 |
Cable to connect NXD410 display module to PPC4000 - 10 foot length. |
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TOUCH SCREENS FOR PPC4000 |
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NXTSD407 |
7" (diagonal) color touch screen display for PPC4000 |
NXTSD-4001, NXTSD-4002 |
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NXTSD413 |
13" (diagonal) color touch screen display for PPC4000 |
NXTSD-4001, NXTSD-4002 |
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129-196-2 |
Replacement cable kit (Power and Comms) for NXTSD4xx Touchscreens |
NXTSD-4001 |
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FX STYLE SERVO MOTORS FOR PPC4000 |
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FX04 |
5 wire Modbus Servo-motor, 3 ft lbs., 4 Nm, 24 VDC, with terminal block wiring connections. |
NEX-3004 |
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FX04-1 |
5 wire Modbus Servo-motor, 3 ft lbs., 4 Nm, 24 VDC, with quick disconnect connectors. |
NEX-3004 |
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FX20 |
5 wire Modbus Servo-motor, 15 ft lbs., 20 Nm, 24 VDC, with terminal block wiring connections. |
NEX-3020 |
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FX20-1 |
5 wire Modbus Servo-motor, 15 ft lbs., 20 Nm, 24 VDC with quick disconnect connectors. |
NEX-3020 |
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FX50 |
5 wire Modbus Servo-motor, 37 ft lbs., 50 Nm, 24 VDC, with terminal block wiring connections. |
NEX-3050 |
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FX50-1 |
5 wire Modbus Servo-motor, 37 ft lbs., 50 Nm, 24 VDC with quick disconnect connectors. |
NEX-3050 |
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97-1078-1 |
Replacement cover for FX04 |
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97-1079-1 |
Replacement cover for FX20 |
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97-1085-1 |
Replacement cover for FX50 |
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EXPANSION INTERFACE CARDS FOR PPC4000 |
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NXCESVFD |
VFD Expansion card for PPC4000 |
NXCESVFD-1001 |
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CABLES AND CONNECTORS FOR FX STYLE SERVO MOTORS |
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59-565 |
5 conductor cable for use with FX style servo motors and O2 probe. (/ft) |
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59-565-6 |
Pre-wired, 5 conductor cable (6 feet) with female quick disconnects for use with FXxx-1 style servo motors. |
133-748 |
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59-565-40 |
Pre-wired, 5 conductor cable (40 feet) with female quick disconnects for use with FXxx-1 style servo motors. |
133-748 |
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129-192 |
Female quick disconnect for use with 59-XXX cable and FXxx-1 servo motors. |
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129-194 |
Male quick disconnect to convert non connector type FX series servos. |
133-755 |
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44-164 |
NEMA 4 rated cap to cover unused FXxx-1 connectors. |
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O2 PROBES FOR PPC4000 |
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NXCESO2-8 |
O2 probe assembly - 8" insertion. Includes ambient temperature sensor. Order mounting flange separately. |
NXCESO2-1001 |
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NXCESO2-16 |
O2 probe assembly - 16" insertion. Includes ambient temperature sensor. Order mounting flange separately. |
NXCESO2-1001 |
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NXCESO2-30 |
O2 probe assembly - 30" insertion. Includes ambient temperature sensor. Order mounting flange separately. |
NXCESO2-1001 |
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ACCESSORIES FOR O2 PROBES AND PPC4000 |
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NXCESO2P42 |
O2 probe replacement cartridge for Engr Code 01 and higher (5 pin). |
133-751 |
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NXCESO2P42-1 |
O2 probe replacement cartridge for Engr Code 00 (6 pin) |
133-751 |
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FXIATS-140 |
Ambient air temperature sensor, -40º F to 140º F, 4-20mA |
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23-197 |
Replaceable fuse for PPC4000 - safety relay protection fuse. Wickman fuse #19378-071-K, 10 amp. |
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23-227 |
Replaceable fuse for PPC4000 - main input protection fuse. Wickman 38215000410, 5A |
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35-381-2 |
O2 probe mounting flange. |
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129-189 |
Mounting flange cover |
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129-190 |
Fan replacement kit for PPC4000 and NXCESO2 probe |
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