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Nexus

sales@liasindustrial.co.uk +44 (0)1204 594941

Nexus

Description

The Fireye NEXUS NX6100 Integrated Controller is a microprocessor based, Flame Safeguard and Parallel Positioning Combustion Controller built into one compact, user configurable package. The system consists of the Controller, Display, Temperature/Pressure Sensors, Servo-Motors and optional Comfire Software.

The Flame Safeguard portion of the control package provides burner sequencing including safe start check, proof of main valve closure, selectable main gas safety proving sequence, supervised pre-purge, low fire starting position, pilot and main trials for ignition, main flame supervision, and post purge. Safety event timings are provided to meet North American and CE Standards. Time proven Fireye Flame Scanners and amplification circuits using UV, UV-Self Check and Infrared sensors, provide fast reliable scanning of most commonly burned fuels. For exotic fuels and applications, the Fireye Nexus NX6100 is also compatible with Fireye Phoenix and Insight integrated Flame Scanners. Seven low voltage and two line voltage user defined auxiliary inputs provide supervision of safety critical and non-safety critical inputs. A large menu of alarm messages provides enhanced diagnostics.

Control of up to four profiles using an independent Servo-Motor for each controlled element allows precise positioning, accurate to 0.1o, of the fuel and air metering devices over the burner’s firing range. Each profile can be defined to include up to 10 servomotors. Profiles can be configured to share common fuel servomotors or as independent (one profile per fuel) and are not limited by fuel. Up to 24 positions per profile including: Closed, Purge, Ignition (Preferred Start), Low Fire and an additional 20 intermediate points from low to high fire. Each individual servomotor’s position and speed are verified and lockout will occur should either of these parameters be exceeded. All servomotors are controlled via secure CANbus communications link.

Modulation control is provided via the pressure/temperature sensor’s input. The Fireye NX1025, NX1030 or NX1040 sensors provide checking circuits for fail safe operation. Two PID setpoints are available for the chosen modulation input, selectable up to two decimal points. Track modulation is available for those applications requiring less precise control.

The NX6120 Twelve-Key Display allows commissioning and current status of the system through the use of its tactile membrane keypad. Multi-function keys allow the commissioning engineer the ability to access the various Ratio Modes and Option Select menus. The two line 20 character Vacuum Fluorescent Display clearly illuminates the Control Variable, Firing Mode, Fuel Selected and Hours Run. It further allows the Boiler Operator access to the Auto/Manual selector, Motor Data (servo positions) and other operational parameters such as System Sequence Position, Valve Proving Sequence Status, Gas Pressure, Flame Signal, Modulation Rate and Setpoint, as necessary. 

  • 110 or 230v operation
  • Can be used with UV, UV self check, Ionisation rod, Infrared or with 95 and 85 series scanners
  • Fuel gas ration control
  • Oxygen trim
  • VSD output
  • Single or multi fuel input
  • 4-20mA in for external temp control
  • Programmable relays
  • Can connect up to 10 servo motors
  • Can - Bus controlled for easy installation
  • Complete boiler control
  • Small footprint
  • Burner lockout history
  • Modbus comms
  • Valve proving function
  • Lead and lag for up to 3 boilers
  • Thermal shock protection
  •  Alarms for over temp/pressure/high stack temp

MAIN COMPONENTS for NEXUS Control System utilizing CANbus servo motors

 

 

 

 

 

 

NX6100

UL Approved integrated controller (flame safeguard and parallel positioning), with up to ten (10) selectable function CANbus servo-motor outputs. Includes user configurable function blocks for custom applications. Display ordered separately.

 

 

 

 

NEX-6101

PPC6000

UL Approved stand-alone parallel positioning controller, with up to ten (10) selectable function CANbus servo-motor outputs. Includes user configurable function blocks for custom applications. Display ordered separately.

 

 

 

 

PPC-6001, NXPG-6001, NXOG-6001

DISPLAY MODULES (Optional) FOR NX6100 / PPC6000

 

 

 

 

 

 

NX6110

12 Key Display with CANbus , Fault History, Upload/Download capability - for NX6100.

 

 

 

 

-

NXTSD104

10.4" color touch screen CANbus display for NX6100 and PPC6000

 

 

 

 

NXOGTSD-6101, NXTSD104-CG

NX600

Basic CANbus display for PPC6000. No upload/download capability for PPC6000 - OBSOLETE - Use NX610

 

 

 

 

-

NX610

CANbus display for PPC6000 with upload/download of PPC6000 data and three programmable relays for PPC6000

 

 

 

 

-

 

 

 

 

 

 

 

SERVO MOTORS FOR NX6100 / PPC6000

 

 

 

 

 

 

NXC04

4 wire CANbus Servo-motor, 3 ft lbs., 4 Nm, 50/60 Hz, 24 VAC.

 

 

 

 

-

NXC12

4 wire CANbus Servo-motor, 9 ft lbs., 12 Nm, 50/60 Hz, 24 VAC.

 

 

 

 

-

NXC20

4 wire CANbus Servo-motor, 14.75 ft lbs., 20 Nm, 50/60 Hz, 24 VAC.

 

 

 

 

-

NXC40

4 wire CANbus Servo-motor, 29.5 ft lbs., 40 Nm, 50/60 Hz, 24 VAC.

 

 

 

 

-

35-321

PG9 male to 1/2" NPSM female adapter for NXC04, NXC12

 

 

 

 

-

35-322

PG11 male to 1/2" NPSM female adapter for NXC20

 

 

 

 

-

35-372

M20 male to 1/2" NPSM female adapter for NXC40

 

 

 

 

-

NXC04EX2

NXC04 servo motor with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXC12EX2

NXC12 servo motor with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXC20EX2

NXC20 servo motor with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXC40EX2

NXC40 servo motor with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXCBH

CANbus hub to expand on the number of NXC servomotors that can be connected to the NX6100 or PPC6000.

 

 

 

 

-

NXESI120

External servo interface to allow NX6100 / PPC6000 to be used with NX series servomotors.

 

 

 

 

-

EXPANSION INTERFACE CARDS FOR NX6100 / PPC6000

 

 

 

 

 

 

NXMC128

128 KB Memory card for NX620 display

 

 

 

 

-

NXDBMB

Modbus communications card

 

 

 

 

-

NXDBISO

Isolated comms with two 4-20mA and two programmable relays - OBSOLETE

 

 

 

 

-

NXDBVSD

VFD interface daughter board with two VFD channels, one analog output, two counter inputs, two programmable relays. Also includes Modbus communications.

 

 

 

 

-

NXO2INT

CANbus O2 interface module with Fireye and generic (4-20mA) probe inputs.

 

 

 

 

-

NXEXP300

Expansion module for use with PPC6000 or NX6100. Provides 7 low voltage and 2 line voltage safety related digital inputs. Multiple element water level control, Total Dissolved Solids control, Draft control.

 

 

 

 

NXEXP-6001

NXDBWLC

Daughter board for use with NXEXP300. Provides 3 element water level control, surface and bottom down control for Total Dissolved Solids

 

 

 

 

-

O2 PROBES FOR NX6100 / PPC6000

 

 

 

 

 

 

NXO2PK4

O2 probe assembly (for flues 300mm to 1000mm). Includes NXIATS CANbus ambient temperature sensor, flange kit.

 

 

 

 

-

NXO2PK6

O2 probe assembly (for flues 600mm to 2000mm). Includes NXIATS CANbus ambient temperature sensor, flange kit.

 

 

 

 

-

NXO2PK8

O2 probe assembly (for flues 1200mm to 4000mm). Includes NXIATS CANbus ambient temperature sensor, flange kit.

 

 

 

 

-

NXO2PK4EX2

NXO2PK4 O2 probe with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXO2PK6EX2

NXO2PK6 O2 probe with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

NXO2PK8EX2

NXO2PK8 O2 probe with Class 1, Div 2, Group C & D housing.

 

 

 

 

-

ACCESSORIES FOR O2 PROBES FOR NX3100 / NX4100 / NX5100 / NX6100 / PPC5000 / PPC6000

 

 

 

 

 

 

LA220427

Weld flange kit for O2 probe. Includes gasket and cover.

 

 

 

 

-

LA220978

Replacement O2 probe for NX280PK, LA221419-004, NXO2PK4. Does not include mounting flange, ambient air sensor, or transformer.

 

 

 

 

-

LA220979

Replacement O2 probe for LA221419-005, NXO2PK6. Does not include mounting flange, ambient air sensor, or transformer.

 

 

 

 

-

LA220980

Replacement O2 probe for LA221419-006, NXO2PK8. Does not include mounting flange, ambient air sensor, or transformer.

 

 

 

 

-

NXA-CAB10

Interconnecting cable from O2 probe to controller, 33 feet (10 m.)

 

 

 

 

NEX-1002

NXA-CAB20

Interconnecting cable from O2 probe to controller, 66 feet (20 m.)

 

 

 

 

NEX-1002

NXA-CAB30

Interconnecting cable from O2 probe to controller, 99 feet (30 m.)

 

 

 

 

NEX-1002

NXA-PWS

Weather shield for O2 probe.

 

 

 

 

NEX-1002

NXA-PS500

Angled gas sampling tube (500mm) for O2 probe for flues 600mm to 2000mm.

 

 

 

 

NEX-1002

NXA-PS1000

Angled gas sampling tube (1000mm) for O2 probe for flues 1200mm to 4000mm.

 

 

 

 

NEX-1002

 

 

 

 

 

 

 

NXIATS

CANbus ambient temperature sensor for PPC6000 probe only.

 

 

 

 

-

NXCAP1

Calibration pump for O2 probe.

 

 

 

 

-

19-117

Oxygen probe filter assembly.

 

 

 

 

-

29-414

Oxygen probe flange gasket

 

 

 

 

-

33-510

Oxygen probe sealing nut.

 

 

 

 

-

35-335

Oxygen probe calibration nipple.

 

 

 

 

-

60-2803

Oxygen probe calibration kit, includes calibration pump, calibration nipple, 2 sealing nuts, 1 filter assembly, and 1 gasket.

 

 

 

 

-

COMMUNICATION SOFTWARE FOR NX3100 / NX4100 / NX5100 / NX6100 / PPC5000 / PPC6000

 

 

 

 

 

 

NXAM

ComFire 2 communications software (IBM PC) on CD for Nexus / PPC5000 / PPC6000. 

 

 

 

 

NEX-1502

PRESSURE SENSORS FOR PPC4000 / NX6100 / PPC6000

 

 

 

 

 

 

BLPS-15

Pressure transducer, 0-15 psi (0-1030 mb), 4-20 mA output linear with pressure. ¼" NPT mounting. Screw terminal connections and conduit adapter cover.

 

 

 

 

BLZPTS-1

BLPS-25

Pressure transducer, -14.7-25 psi (-1013-1720 mb), 4-20 mA output linear with pressure. ¼" NPT mounting. Screw terminal connections and conduit adapter cover. For use with PPC4000 only.

 

 

 

 

BLZPTS-1

BLPS-30

Pressure transducer, 0-30 psi (0-2070 mb), 4-20 mA output linear with pressure. ¼" NPT mounting. Screw terminal connections and conduit adapter cover.

 

 

 

 

BLZPTS-1

BLPS-200

Pressure transducer, 0-200 psi (0-13.8 Bar), 4-20 mA output linear with pressure. ¼" NPT mounting. Screw terminal connections and conduit adapter cover.

 

 

 

 

BLZPTS-1

BLPS-300

Pressure transducer, 0-300 psi (0-20.7 Bar), 4-20 mA output linear with pressure. ¼" NPT mounting. Screw terminal connections and conduit adapter cover.

 

 

 

 

BLZPTS-1

TEMPERATURE SENSORS FOR PPC4000 / NX6100 / PPC6000

 

 

 

 

 

 

TS350-2

Temperature sensor, Range 32°F to 350°F (0°C to 176°C), 4-20 mA output, linear with temperature. Insertion length is 2 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TS350-4

Temperature sensor, Range 32°F to 350°F (0°C to 176°C), 4-20 mA output, linear with temperature. Insertion length is 4 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TS350-8

Temperature sensor, Range 32°F to 350°F (0°C to 176°C), 4-20 mA output, linear with temperature. Insertion length is 8 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TS752-2

Temperature sensor, Range 32°F to 752°F (0°C to 400°C), 4-20 mA output, linear with temperature. Insertion length is 2 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TS752-4

Temperature sensor, Range 32°F to 752°F (0°C to 400°C), 4-20 mA output, linear with temperature. Insertion length is 4 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TS752-8

Temperature sensor, Range 32°F to 752°F (0°C to 400°C), 4-20 mA output, linear with temperature. Insertion length is 8 inches. Stainless steel thermowell included with 1/2" - 14 NPT mounting.

 

 

 

 

BLZPTS-1

TEMPERATURE SENSORS FOR NX3100 / NX4100 / NX5100 / NX6100

 

 

 

 

 

 

NX1040-1

Boiler Temperature Sensor with self test feature: 32 - 302 F, 0 - 150 C, 6" length, 1/4" dia., thermowell required, not provided.

 

 

 

 

NEX-1001

NX1044-1

Boiler Temperature Sensor with self test feature: 32 - 752 F, 0 - 400 C, 6" length, 1/4" dia., thermowell required, not provided.

 

 

 

 

NEX-1001

STEAM PRESSURE SENSORS FOR NX3100 / NX4100 / NX5100 / NX6100 / PPC5000 / PPC6000

 

 

 

 

 

 

PXMS-15

Steam Pressure Sensor: 0 - 15 PSI, 4-20mA output, 1/2" NPT, OBSOLETE - REPLACE WITH PXMS-15K

 

 

 

 

133-644

PXMS-200

Steam Pressure Sensor: 0 - 200 PSI, 4-20mA output, 1/2" NPT, OBSOLETE - REPLACE WITH PXMS-200K

 

 

 

 

133-644

PXMS-300

Steam Pressure Sensor: 0 - 300 PSI, 4-20mA output, 1/2" NPT, OBSOLETE - REPLACE WITH PXMS-300K

 

 

 

 

133-644

PXMS-15K

Steam Pressure Sensor: 0 - 15 PSI, 0 - 1 bar, 4-20mA output, 1/2" NPT, non self-check.

 

 

 

 

133-761

PXMS-200K

Steam Pressure Sensor: 0 - 200 PSI, 0 - 14 bar, 4-20mA output, 1/2" NPT, non self-check.

 

 

 

 

133-761

PXMS-300K

Steam Pressure Sensor: 0 - 300 PSI, 0 - 21 bar, 4-20mA output, 1/2" NPT, non self-check.

 

 

 

 

133-761

STEAM AND GAS PRESSURE SENSORS FOR NX3100 / NX4100 / NX5100 / NX6100

 

 

 

 

 

 

NX1021-1

Gas Pressure Sensor with self test feature: 0 - 8.8 PSI, 0 - 244" w.c., 0 - 600 millibar, 1/2" NPT. 

 

 

 

 

133-715, NEX-1001

NX1021-2

Gas Pressure Sensor with self test feature: 0 - 8.8 PSI, 0 - 244" w.c., 0 - 600 millibar, 1/4" BSP.

 

 

 

 

133-715, NEX-1001

NX1034-1

Steam Pressure Sensor with self test feature: 0 - 58 PSI, 0 - 4 bar, 1/4" BSP. Includes 1/4" female BSP to 1/2" NPT male adapter. 

 

 

 

 

133-715, NEX-1001

NX1034-2

Steam Pressure Sensor with self test feature: 0 - 58 PSI, 0 - 4 bar, 1/4" BSP. 

 

 

 

 

133-715, NEX-1001

NX1030-1

Steam Pressure Sensor with self test feature: 0 - 362.5 PSI, 0 - 25 bars, 1/2" NPT.

 

 

 

 

133-715, NEX-1001

NX1030-2

Steam Pressure Sensor with self test feature: 0 - 362.5 PSI, 0 - 25 bars, 1/4" BSP.

 

 

 

 

133-715, NEX-1001